Jlg 6036 6042 8042 10042 00054 Skytrak Workshop Manual

Jlg 6036 6042 8042 10042 00054 Skytrak Workshop Manual

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JLG 6036 6042 8042 10042 00054 SKYTRAK WORKSHOP SERVICE REPAIR MANUAL



PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 12 MB



APPLICABLE VEHICLE MODEL:
JLG SKYTRAK 6036 SERIAL NUMBER: 0160039338 & ABOVE (INCLUDING 0160024571 &0160037911)
JLG SKYTRAK 6042 SERIAL NUMBER: 0160039075 & ABOVE
JLG SKYTRAK 8042,10042,10054 SERIAL NUMBER: 0160029593 & ABOVE



ENGINE COVERED:
3.3L 4-CYLINDER IN-LINE, TURBOCHARGED & CHARGE AIR COOLED QSB3.3T TURBO-DIESEL ENGINE

4.5L 4-CYLINDER IN-LINE, TURBOCHARGED & CHARGE AIR COOLED QSB4.5T TURBO-DIESEL ENGINE



CONTENTS:
SAFETY PRACTICES
INTRODUCTION
DISCLAIMER
OPERATION & SAFETY MANUAL
DO NOT OPERATE TAGS
SAFETY INFORMATION
SAFETY INSTRUCTIONS
SAFETY DECALS
GENERAL INFORMATION AND SPECIFICATIONS
REPLACEMENT PARTS AND WARRANTY INFORMATION
TORQUE CHARTS
FLUID AND LUBRICANT CAPACITIES
SERVICE AND MAINTENANCE SCHEDULES
LUBRICATION SCHEDULES
BOOM SYSTEM COMPONENT TERMINOLOGY
BOOM SYSTEM - THREE SECTION (6036, 6042, 8042 & 10042)
BOOM ASSEMBLY MAINTENANCE
BOOM SYSTEM - FOUR SECTION (10054)
BOOM ASSEMBLY MAINTENANCE
BOOM EXTEND AND RETRACT CHAINS
QUICK ATTACH ASSEMBLY
BOOM WEAR PADS
BOOM EXTEND AND RETRACT CHAINS
FORKS SYSTEM
TROUBLESHOOTING
CAB AND COVERS
OPERATOR CAB AND COVERS COMPONENT
CAB COMPONENTS
CAB REMOVAL-INSTALLATION
AXLES, DRIVE SHAFTS, WHEELS AND TIRES
AXLE ASSEMBLIES SYSTEM
DRIVE SHAFTS SYSTEM
WHEELS AND TIRES SYSTEM
BRAKES SYSTEM
TOWING A DISABLED MACHINE
TRANSMISSION ASSEMBLY COMPONENT TERMINOLOGY
TRANSMISSION SERIAL NUMBER
TRANSMISSION SPECIFICATIONS AND MAINTENANCE INFORMATION
TRANSMISSION REPLACEMENT
ENGINE SERIAL NUMBER
SPECIFICATIONS AND MAINTENANCE INFORMATION
ENGINE COOLING SYSTEM
ENGINE ELECTRICAL SYSTEM
FUEL SYSTEM
ENGINE EXHAUST SYSTEM
AIR CLEANER ASSEMBLY
ENGINE REPLACEMENT
ISOLATION COUPLER
HYDRAULIC SYSTEM
HYDRAULIC COMPONENT TERMINOLOGY
HYDRAULIC PRESSURE DIAGNOSIS
HYDRAULIC RESERVOIR
HYDRAULIC SYSTEM PUMP
VALVES AND MANIFOLDS
HYDRAULIC CYLINDERS
ELECTRICAL SYSTEM
ELECTRICAL COMPONENT TERMINOLOGY
FUSES AND RELAYS
ELECTRICAL SYSTEM SCHEMATICS
ENGINE START CIRCUIT
CHARGING CIRCUIT
WINDOW WIPER/WASHER
WINDSHIELD WIPER MOTOR
CAB HEATER AND FAN
SOLENOIDS, SENSORS AND SENDERS
DISPLAY MONITOR AND GAUGES
DASH SWITCHES
TRAK SYSTEM AND BOOM INTERLOCK SYSTEM
HYDRAULIC CIRCUITS
ELECTRICAL DIAGRAMS



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.